Kelvion - Experts & Thought Leaders

Kelvion, a global pioneer in thermal solutions, is significantly expanding its manufacturing footprint with the addition of 55,000 m² of new production space to support the surging demand for high-performance cooling solutions in the rapidly growing data center industry.  This strategic move reinforces Kelvion’s commitment to enabling the digital transformation with scalable, energy-efficient, and reliable thermal technologies. By expanding production in Tulsa, Oklahoma (U.S.) and Opole, Poland, Kelvion is strengthening its role as a trusted partner to hyperscalers, co-location providers, and enterprise customers across the globe. Advanced cooling solutions “The need for advanced cooling solutions is more critical than ever, especially in the U.S., where data center growth is accelerating,” said Maarten Verkiel, EVP Manufacturing. He adds, “This investment not only boosts our production capacity but enhances our ability to support customers with speed, proximity, and performance. We’re scaling in step with our customers – delivering the responsiveness, reliability, and innovation they expect from a global leader.” Global Data Center Cooling Hub                            The 42,000 m² expansion in Tulsa will make it Kelvion’s largest manufacturing site worldwide The 42,000 m² expansion in Tulsa will make it Kelvion’s largest manufacturing site worldwide – strategically located to serve the booming North American market.  Combined with enhanced capacity in Europe, this expansion builds a more agile and resilient global supply chain to meet rising demand across regions. Wide range of data center cooling solutions Kelvion offers the industry’s most comprehensive range of data center cooling solutions, spanning air-cooled and liquid-cooled technologies, backed by decades of engineering expertise. With a strong focus on customization and innovation, Kelvion’s solutions play a vital role in safeguarding system uptime, reducing thermal stress on hardware, and extending the lifespan of critical IT infrastructure. This not only enhances operational reliability, but also lowers the total cost of ownership for operators.

The global energy landscape is evolving rapidly, driven by the need for more efficient, flexible and sustainable power generation. As energy demands increase, dispatchable generation units and innovative energy storage systems are critical to ensuring both supply security and system stability.  In this context, supercritical carbon dioxide (sCO₂) power cycles have emerged as a groundbreaking alternative to traditional water-steam cycles, offering significant advantages in efficiency and system compactness.  Heat exchange technology Kelvion will develop cutting-edge 3D-printed heat exchanger prototypes using advanced materials Kelvion, the pioneer in heat exchange technology, is proud to partner in the ESCO research project, which aims to optimize sCO₂ cycle technology for industrial applications.  As part of this initiative, Kelvion will develop cutting-edge 3D-printed heat exchanger prototypes using advanced materials specifically designed for sCO₂ systems, reaffirming its commitment to driving sustainable energy innovations. Heat Exchanger Design with 3D technology Unlike conventional steam turbines, turbomachines using supercritical CO₂ are more compact and require highly efficient heat recovery through innovative heat exchangers. The unique properties of sCO₂ necessitate precise aerodynamic optimization, advanced sealing and bearing technologies, as well as materials capable of withstanding extreme pressures and temperatures. Adoption of 3D printing Kelvion is developing high-performance heat exchangers tailored to these demanding conditions Through 3D topological optimization and the use of next-generation materials, Kelvion is developing high-performance heat exchangers tailored to these demanding conditions. The adoption of 3D printing not only enables greater design flexibility but also promises significantly reduced production times compared with traditional manufacturing methods. Once proven, these advancements will pave the way for broad commercialization and industry adoption. Transforming Energy-Intensive Industries While water-steam cycles are well-established and widely used in power generation, the energy transition is driving increased interest in alternative technologies such as sCO₂. Historically, demand for sCO₂ systems has been limited, especially in Europe. However, the growing need for higher efficiency and reduced environmental impact is shifting this dynamic. Supercritical CO₂ power cycles offer several advantages Higher efficiency compared with conventional systems. Smaller, more compact components, which simplify system design and reduce costs. Minimal water usage These benefits position sCO₂ technology as a transformative solution for sectors such as waste heat recovery, geothermal energy, solar thermal applications, and thermal energy storage systems. New industry standards "Kelvion’s involvement in the ESCO project reflects our commitment to advancing energy technology and sustainability," says Stefan Ziegler (VP Research and Innovation). "By collaborating with pioneering industry partners, we aim to redefine heat exchanger design, establish new industry standards, and drive transformative change in global energy systems. Together, we are contributing to a more efficient, sustainable energy future."

Kelvion is reshaping the market to boost thermal efficiency and empower customers to operate sustainably and energy-efficiently. The new state-of-the-art hybrid cooling system is designed to deliver exceptional thermal performance at the same time as minimizing environmental impact. This revolutionary system offers a perfect balance between water and energy consumption while setting a new standard in the heat rejection industry. two cooling modes Designed to bridge the gap between standard adiabatic coolers and cooling towers, the hybrid offers two cooling modes: dry and wet. In dry mode, heat is exchanged with ambient air via its sensible enthalpy (the measurement of energy in a thermodynamic system). For wet mode, the system waters the coil and uses both the water's sensible and latent enthalpy via an adiabatic effect where air evaporates the water. This allows the system to work with ambient dry bulb temperatures well above process fluid outlet temperatures. achieving environmental footprint The hybrid system can be tailored to suit specific applications, especially in hot and very hot climates Due to innovative technology, the hybrid system can achieve a lower environmental footprint than an adiabatic system, while consuming significantly less water compared with a cooling tower. It can be tailored to suit specific applications, especially in hot and very hot climates, and take into account climate conditions and availability of water. Whatever the system, the aim is to use as little energy and/or water as possible. Benefits of hybrid cooler The main benefits of the hybrid are: Automatic switch from dry to wet mode. A superior water distribution system ensures uniform wetting of the entire coil. Efficient water recirculation system. Special coating for fin protection. Perfect balance between water and energy consumption. Auto drain system and advanced water control management. The innovative hybrid system is part of Kelvion’s new ‘Rethink Thermal Efficiency‘ campaign to highlight how rethinking heat-generating industrial processes – and using the right solutions to suit the climate and availability of resources – can support the reduction and reuse of waste heat, and help companies to save on energy costs and be more sustainable.