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HVAC Maintenance Vital As Businesses Reopen Post COVID-19
HVAC Maintenance Vital As Businesses Reopen Post COVID-19

In what can only be described as a very turbulent year, many businesses have had to shut their doors and have all but forgotten about the general upkeep of their sites. With priorities shifted to keeping companies afloat and staff employed, maintenance and servicing has taken a backseat, and many systems will be deteriorating unnoticed. It goes without saying that one of the first tasks that employers will have to tackle when returning to work is a deep clean. As we are still in the throes of a pandemic, a clean and disinfected workplace is the number one priority that needs to be ensured, before any staff can be welcomed back to work. This should be closely followed by maintenance of the site’s equipment. Importance of regular HVAC maintenance Regular HVAC maintenance is extremely important as it keeps systems performing efficiently and effectively Regular HVAC maintenance is extremely important as it keeps systems performing efficiently and effectively. The nature of HVAC maintenance does change depending on the time of year, and with some sites being shut for months and through different seasons, managers will need to review their current equipment to ensure it is compliant and working correctly as soon as possible as signs of normality start returning and facilities begin to reopen. While warehouses and factories may have still been operating in some capacity over the last 12 months, many office buildings have seen little to no employees for more than a year in some cases, therefore, risking deterioration and even damage to their systems going unnoticed and untreated. But with so many pieces of equipment at each site, it is often hard to know where to start and what to prioritize. Following HVAC manufacturer’s recommendations In order for businesses to keep functioning as best as they can and to avoid any more disruption, those in charge of maintenance and servicing need to be educated on how the conditions of a system affects the type of work it needs. Manufacturer’s recommendations should also be taken into account. To help define what these are and how to approach them, mechanical and electrical engineers recommend: The coils and pipes in HVAC equipment that are responsible for heat transfer are checked regularly, because if the equipment gets dirty, it won’t transfer heat and energy as well. Checking controls annually to ensure that the HVAC system is running properly, as control calibration can alter. By scheduling regular check-ups, accurate operation is maintained. Maintaining equipment with fans quarterly to maximize longevity. Three key areas include monitoring the impellers, belts and bearings for any dirt, wear and tear, friction or erosion. Keeping an eye on filters, as when they are clogged, it increases the pressure drop in a system, which makes fans work harder to maintain the same airflow. A quarterly clean is usually sufficient for most filters. This is also true of strainers in systems. Optimizing HVAC and electrical equipment With spring now upon us, businesses need to optimize their HVAC and electrical equipment for maximum efficiency With spring now upon us, businesses need to optimize their HVAC and electrical equipment for maximum efficiency. This includes reviewing the sequence of operations for a morning warm up and cool down. However, it’s important to remember that because of prolonged closures over the last 12 months, autumn and winter checks, and in some cases, even summer checks were not able to be carried out in 2020, so before the spring work begins, backdating the maintenance is a good place to start. Ensuring buildings’ energy efficiency With the help of experts, HVAC maintenance doesn’t have to be time-consuming and overwhelming, but it’s a critical part of maintaining an energy-efficient building that is both comfortable and reliable. With regular servicing and some basic knowledge of what is required, sites can maintain optimum efficiency all year round. Noise complaints can also be an issue, if HVAC maintenance isn’t carried out regularly. Spring is a good time for businesses to perform services on their equipment, prior to the summer months starting and should be used to ensure that condenser coils and air handler filters are both clean. The dirtier the equipment, the noisier and less efficient it becomes, which is bad news for any business. Preparing buildings for staff returning to work When a building is returning to normal occupancy after a lengthy closure, additional checks must be considered before reopening is discussed. When a building is initially mothballed, it must be prepared for long term vacancy, but many businesses will not have had this opportunity before the national lockdown, which basically entails that these checks will not have been carried out. After a building becomes unoccupied, it is not the case that maintenance activity should also stop After a building becomes unoccupied, it is not the case that maintenance activity should also stop. At the very least, the frequency of existing planned maintenance will change, but in some cases, more maintenance tasks are required in order to keep the site ticking over. This includes flushing of water systems, Legionella testing and insurance inspections to keep the property functional and compliant. Countering health and safety issues  As the COVID-19 lockdown restrictions are lifted across the United Kingdom and many businesses are gradually reopening, it will present health and safety problems that have not been faced before and will very likely see a surge in services and maintenance being required. With this in mind, it is vital that maintenance becomes a priority as normal service is resumed to not only ensure efficiency, but also to make sure that no employee or visitor to a site is put in danger. Emerging from a surreal 12 months, there is no doubt that companies will still face challenges, so it is crucial that avoidable maintenance problems do not become one of them, so don’t delay in booking routine checks.  

Gas Boiler Ban 2025: The Challenges Ahead To Reaching This Milestone
Gas Boiler Ban 2025: The Challenges Ahead To Reaching This Milestone

As part of the UK Government’s stated commitment to net-zero carbon emissions by 2050, gas boilers, along with other fossil-fuel burning boilers, are to be banned in newbuild homes from 2025 under the Future Homes Standard. Although the ban has received a widespread welcome in principle, there has been criticism. Environmental groups have criticized the ban for not going far enough in tacking the escalating climate crisis, and the construction and home-building industries have criticized it for the challenges it brings in achieving a viable home-heating alternative in such a short space of time. Placing significant demand Despite the criticism, the ban doesn’t go far enough; applying to newbuild homes only, with, as yet, no plans to phase out gas heating in existing homes. New heating technology has to be ready to roll out before 2025, whether it’s to 160,000 homes per year (the annual approximate figure of new homes built) or the UK’s entire housing stock of 29 million. Despite the criticism, the ban doesn’t go far enough; applying to newbuild homes only The Home Builders Federation, in reaction to the Future Homes Standard, has said, “It’s going to be a challenge and a huge area of work.” And it is widely acknowledged there is significant demand placed on the building and HVAC industries to produce a long-term, viable solution. Challenges include the creation of new, cost-effective designs of energy infrastructures, and implementation in time for the short deadline of less than four years away. Gas boiler heating systems From energy design engineers to developers, suppliers, and energy companies, everyone in the supply chain is affected in delivering a solution that UK homeowners can afford and that developers can supply. The communications challenge also cannot be underestimated, to bring along the public to the reality that homes cannot, ultimately, continue to be heated by the gas boilers they are so familiar with.   The most likely low-carbon alternative to gas boiler heating systems is generally acknowledged to be heat pumps and heat networks, powered by renewables. It has been estimated by the Committee on Climate Change that by 2030 there will be 2.5 million heat pumps in new homes. Heat pumps offer comparable heating power to gas boilers and are powered by low-carbon electricity. Heat pumps have great potential for saving carbon; approximately 25-85 tCO2 per home over an average lifetime, reducing carbon emissions by 90%. Existing gas system But hydrogen is expensive to produce and although the existing gas system could be readily used for supply But for heat pumps to provide the level of warmth, particular in winter, and summer, weather in the UK, their effectiveness relies on excellent insulation, including triple glazing and adaptations to walls, floors, and ceilings. And while there has been a drive to get our draughty homes better insulated in the UK in recent years, with various grants and funding, this will be particularly crucial for newbuilds going forward. Hydrogen boilers could be an alternative to gas boilers. Hydrogen produces no emissions when burnt, only water and heat. But hydrogen is expensive to produce and although the existing gas system could be readily used for supply, and by consumers already familiar with a boiler system, it is not yet seen as a full solution to the replacement of gas. Technically qualified workers Trials are due to be carried out in the north-east with hydrogen-ready boilers. But the impending deadline and challenge for production and systems to be ready and tested, for mass implementation is unrealistic. Even before the Future Homes Standard was announced, there was an acknowledged shortage of skills. Engineering UK, in a recent survey, found that an additional 1.8 million engineers and technically qualified workers would be needed by 2025 in order to meet demand. But the impending deadline and challenge for production and systems to be ready and tested Nearly a third of HVAC firms have declared a skills shortage, with many feeling there is a crisis in the sector of sufficient qualified workers who can satisfy the new regulations. Now the demand is set to rise with the ban, as well as Brexit. A large proportion of qualified HVAC workers are sourced from the EU, further compounding the crisis of the skills shortage already faced.    Zero-Carbon technologies From imagining life without a gas boiler to a young person seeing their future career in engineering and renewable energy, effective communications and campaigns could go a long way. Targeted lifestyle campaigns, with positive, compelling case studies of homes of the future being powered by green, zero-carbon technologies could help to drive the momentum for innovation from a domestic base. Talent strategies could also combat the reality of an ageing and diminishing workforce in HVAC and other sectors. It’s vital now, more than ever, that young people see a career in renewable and eco-living technology as, not only rewarding but futuristic, global, and sophisticated. Any alternative to gas heating has to be affordable for UK households, and therefore for housing developers to adopt. Fuel poverty is a real risk. Energy-Saving measures The right help needs to be in place to support the development and take-up of the alternative According to the Committee on Climate Change, it costs £4,800 to install low-carbon heating in a new home, but £26,300 in an existing house while there are various funding initiatives for households adopting energy-saving measures, the right help needs to be in place to support the development and take-up of the alternative. Not just for newbuild homeowners, but beyond 2025 when existing households are called upon to switch. The Home Builders Federation have said of the Future Homes Standard, “Ambitious deadlines pose enormous challenges for all parties involved including developers, suppliers, energy companies in terms of skills, design, energy infrastructure and the supply chain.” Low-Carbon heating technology But there is also a stated dedication to achieving what can be realistically achieved, proving that there is a genuine commitment to ensuring our brighter, cleaner future and planet with low-carbon heating technology. The ultimate challenge now will be in Government, agencies, and industry working together, in a dedicated way, to be realistic about, and tackle the challenges across the board so the right solution for our home-heating future can be achieved, in time, and ready for a rollout for the new homes we build from 2025.

Overcoming Engineering Challenges In Riser Design
Overcoming Engineering Challenges In Riser Design

How grooved solutions have been making contractors and engineers reimagine the way they construct risers in vertical buildings? Enter into the right pub, or head to a city’s museum or town hall, and you can often find a picture of how the surrounding area used to look. An image from twenty years ago and the difference isn’t too vast. Fifty years back and there’s a definite change. A picture from over a hundred years ago and it’s practically unrecognizable. And what’s the common theme running through these images? Cities are getting taller. As more people migrated to urban areas, developers saw the need to go higher. But with this comes its own unique set of challenges. How can the safety of ground floor be transferred to, in the most extreme case, level 163? Grooved mechanical pipe joining solutions When it comes to high-rise buildings, there are a number of potential challenges for a piping engineer To find out how grooved mechanical pipe joining solutions are helping developers & engineers go higher, we spoke to Matthew Strohm, Director of Product Development (Piping System Design) at Victaulic. When it comes to high-rise buildings, there are a number of potential challenges that a piping engineer will need to take into consideration, most of which relate to thermal movement and the resulting forces on the building. Other issues such as seismic activity and building creep (the natural movement of a building due to settlement) also need to be taken into account. Compensating for thermal expansion and contraction Specifically related to piping systems and subsequently, pipe joining solutions, is the unique problem of having to compensate for thermal expansion and contraction, while at the same time, accommodating for higher pressure. Change in pipe diameter is not an uncommon concern for engineers, however, providing a solution which could operate at a pressure gauge of 25 bars, or the fluctuating temperature of water, presents its own challenges. It’s with these issues in mind that engineers choose their joining solutions, which is why these are the very criteria we set our Victaulic pipe joining solutions against. Grooved vs. Traditional Pipe Joining For decades, the traditional solutions for joining pipes have been welding, threading or flanging. These are good solutions to choose from, but there is a distinct lack of flexibility in a solution that fuses or flanges system components together. This is where flexible grooved couplings come in. They are solutions that allow controlled linear and angular movement at each joint to accommodate not only for thermal expansion and contraction, but also building sway and creep. So how do flexible grooved couplings manage this? It’s essentially down to the design of their components. The dimensions of the pipe coupling housing key is narrower than the pipe groove, allowing room for movement. Furthermore, the width of the pipe coupling housing allows for pipe end separation, which in turn allows the grooved pipe joint to accommodate movement. Benefits of Grooved couplings There are many benefits of grooved couplings, with space-saving being a key advantage on projects, both large and small There are many benefits of grooved couplings, with space-saving being a key advantage on projects, both large and small. As many project managers and engineers know, saving on space can be the key to unlocking extra value above initial planning. Additionally, grooved couplings are perfectly placed to accommodate for piping movement, whereas welded joints that in their very nature are designed to be fixed in place, need to have an area of space to allow for a welded expansion loop or alternatively, enough space to allow the star-pattern tightening of a flanged flex connector. Saving time, money and labor Besides the savings on space, grooved connections offer contractors savings in three key areas: time, money and labor. The installation-ready design of Victaulic’s grooved couplings allow for an easier installation, meaning a process which might take 30 minutes through a welded solution for instance, can now take just five minutes. As any contractor will testify to, this is valuable time that can be used for other parts of the project. With a reduction in time comes savings in cost and labor. Naturally, less labor is used for the same job and in the case of grooved couplings, less skilled labor is required (in comparison to the high skill level needed for welded joints). It’s these aspects that will ultimately deliver contractors with valuable project savings. Grooved connections offer savings in three key areas: time, money and labor Mechanical riser solutions There are 3 ways to accommodate for thermal movement within risers using a grooved mechanical system: The first method is called top of riser free-floating method and involves installing rigid couplings on the riser and two flexible couplings on the horizontal adjacent piping at the top of the riser, which can reduce the need for riser clamps or other structural during installation and allows the system to move freely within the design tolerances. The second method involves working with grooved expansion loops that help to save up as much as 2/3rd of the size of welded U-shaped expansion loops and avoids forced welded pipe deflection. While welded expansion loops require eight welded joints to assemble, the forces exerted on the joint are far greater than those applied on a grooved expansion loop, and generate greater stress, which ultimately requires larger anchors and guides in order to direct the movement. The third method is working with grooved expansion joints instead of traditional in-line expansion joints, which typically have wear parts and manufacturer-recommended maintenance cycles of five years, which also poses problems due to riser accessibility once the construction is complete. Grooved expansion joints like the Victaulic Style 155 are maintenance-free for the life of the system. Importance of anchors In a system using only flexible joints, risers are installed with anchors at the top and bottom and the piping guided every other length to prevent angular deflection at the joints within the piping run. Anchors distribute the movement forces across the structure and also provide the important task of directing pipe movement. At the pipe anchor location, there will be no differential movement between the piping and the building structure, which forces the pipe to thermally expand or contract from that location. This allows the design engineer to control how and where the movement in a system occurs and to provide the best solution to accommodate that movement. A10 Grooved Riser Anchors upgraded A good manufacturer will always listen to customer demand, especially in an evolving market A good manufacturer will always listen to customer demand, especially in an evolving market. Off the back of strong feedback from contractors, Victaulic recently upgraded its A10 Grooved Riser Anchors to a standard product. With the primary functions of carrying the weights and forces that act downward to the base of the riser and connecting the riser to the rest of the structure, the anchor has been providing sturdy support for some of the tallest buildings around the world. Future trends for high-rise buildings One trend already taking place, and I expect to continue, is contractors bringing riser experts into the project at an earlier stage. It just seems to make logistical sense to operate in this fashion. it’s a more efficient use of time to collaborate early in the process. I believe contractors and engineers will seek assistance from companies such as us to help design blueprints together, working in tandem to produce the right solution. Vertical buildings are on the rise. For generations, people have been moving to urban areas, putting greater demand on housing residents and employees. Through the use of grooved coupling solutions as an alternative to traditional methods, contractors can benefit from greater flexibility, reliability, ease of installation and ultimately and most importantly, speed of the installation process.

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Johnson Controls Slated To Host ‘Game On’ Rooftop Virtual HVAC Training Conference On April 21, 2021
Johnson Controls Slated To Host ‘Game On’ Rooftop Virtual HVAC Training Conference On April 21, 2021

Johnson Controls, the global company in smart, healthy and sustainable building solutions, will host its ‘Game On’ Rooftop HVAC Conference virtually on April 21, 2021. The interactive training conference will offer a free online learning experience, with in-depth presentations developed by our HVAC experts. The courses will cover the product and service of Johnson Controls, YORK and TempMaster commercial rooftop systems along with trending industry topics, which are available for professional development hour (PDH) credits. ‘Game On’ Rooftop Conference This conference is created for anyone involved in designing and specifying, building, installing or servicing commercial rooftop systems. Participants can create a personalized itinerary with 16 unique courses to choose from within three primary conference tracks: Industry and Application Education: The industry and application education track offers a number of trending industry topics, including the transition to low-GWP refrigerants, HVAC systems’ impact on a building’s indoor air quality and the effects of ASHRAE1 on package unit design, all for PDH credit. Product Information: The product information track will consist of interactive presentations with product managers about the company’s rooftop HVAC equipment and controls portfolio, along with open time to meet the product managers and ask questions. Product Start-up and Service: The product start-up and service track courses are hosted by Ducted Systems Academy trainers, as they demonstrate key setup and configurations on 15 - 80 ton commercial rooftop units and control panels, and answer participant questions. Importance of continuous learning in HVAC industry The HVAC industry is always changing, so continuous learning is no longer optional" “The HVAC industry is always changing, so continuous learning is no longer optional,” said Joseph Oliveri, Vice President and General Manager, Global Ducted Systems, Johnson Controls, adding “We’re thrilled to be able to offer this truly unique educational opportunity to give our customers a leg up in their business and also expose them to what we have to offer. It’s game on!” Participants will also be given the opportunity to connect with their representative to discuss future opportunities. In addition, after the conference, participants will get first access to the new ‘Game On’ website, which offers additional information, including 360-degree video tours of the Rooftop Center of Excellence in Norman, Oklahoma, the facility’s world-class testing lab and the Ducted Systems Academy in Oklahoma City, Oklahoma. At the completion of the conference, participants will receive 10% off one future Ducted Systems Academy course and will have full access to recordings of all conference classes also through the ‘Game On’ website.

Female US Army Veteran And Cancer Survivor Receives YORK HVAC System, Installed By Amen Air, Inc.
Female US Army Veteran And Cancer Survivor Receives YORK HVAC System, Installed By Amen Air, Inc.

Amen Air, Inc. and YORK Factory Direct (YORK) partnered with Building Homes for Heroes during a Welcome Home ceremony in Lutz, FL. for Army Staff Sergeant Mylee Cardenas. Cardenas joined the military following the September 11, 2001 terrorist attacks, citing her devastation over what occurred as her inspiration to serve. US Army veteran While deployed in Afghanistan, Cardenas found a lump on her breast, but did not seek medical attention as she did not want to abandon her all-female unit and their mission. Upon her arrival home, she was diagnosed with stage three breast cancer. Now, cancer-free, Mylee Cardenas is tackling a variety of other missions. She previously worked as a contributing photojournalist for major media outlets. In her role, she returned to war zones to help shed light on the conflicts that affected the areas. YORK heating and cooling system donated Cardenas is a single mother to her 16-year-old daughter, Brianna and she hopes to adopt more children, she met through her former job as a caseworker. Cardenas also is a master’s degree student, public speaker, veteran’s activist, health and fitness coach, model and actor. To support Cardenas, Johnson Controls and YORK Factory Direct donated a YORK heating and cooling system with a Wi-Fi-enabled YORK touch-screen thermostat. Amen Air, Inc. donated the HVAC installation services for the veteran’s new home. Amen Air and York partnership with Building Homes for Heroes I am very grateful for their continued support of the veteran community and Building Homes for Heroes" “I am not sure my words could appropriately express my gratitude to YORK and Amen Air, Inc. for our new heating and cooling system. I wake up every day with peace of mind,” said Army staff sergeant Mylee Cardenas, adding “I am very grateful for their continued support of the veteran community and Building Homes for Heroes.” Building Homes for Heroes is a national organization that recognizes those who serve in the United States Armed Forces, by supporting the needs of severely wounded or disabled soldiers and their families. The organization strives to build or renovate quality homes and donate them, mortgage-free, to injured veterans nationwide. Hiring veterans to design HVAC systems “We're grateful to have gotten the opportunity to give back to this well-deserving local veteran and her growing family alongside YORK and Building Homes for Heroes,” said George Maniates, Owner and President, Amen Air, Inc., adding “Mylee Cardenas is a true hero, and we are honored to offer our services for her new home.” The YORK brand of Johnson Controls has been a proud sponsor of Building Homes for Heroes since 2014. The company has been recognized by US Veterans Magazine as a top veteran-friendly company. Johnson Controls is also committed to hiring veterans and military spouses. Veteran employees are honored to design, engineer and assemble systems that help improve the lives of fellow veterans.

Johnson Controls HVAC Manufacturing Plant Powered By 100 Percent Renewable Wind Energy
Johnson Controls HVAC Manufacturing Plant Powered By 100 Percent Renewable Wind Energy

Johnson Controls, a global provider of smart, healthy, and sustainable buildings, is leading the charge on sustainable manufacturing with its continued commitment to green energy. The company’s 1.3 million square-foot HVAC manufacturing plant in Wichita, KS, is now powered by 100 percent wind energy. The plant manufactures residential heating and air conditioning equipment for the YORK, Luxaire, Coleman, and Champion brands. With this switch to renewable energy, the plant’s electricity is offset by zero carbon electricity, which represents 19 percent of Johnson Controls U.S. manufacturing electricity consumption. local wind power “With the Wichita plant now operating on 100 percent local wind power, this is not only a major achievement for Johnson Controls, but also the community. This change has dramatically reduced emissions and the plant’s environmental impact for many years to come,” said Joe Oliveri, Vice President and General Manager, Global Ducted Systems, Johnson Controls. “This is a prime example of Johnson Controls commitment to sustainability and a healthier planet.” Johnson Controls Wichita plant is receiving its wind energy from Evergy’s Soldier Creek Wind Farm, a 300-megawatt wind farm in Nemaha County, Kansas, that was completed in November 2020. The energy cost savings projections from the wind power agreement are expected to be approximately $2.7 million over the life of the 20-year contract - the equivalent of taking 100,000 passenger vehicles off the road. improved capacitor banks Evergy applauds Johnson Controls leadership in sustainability by using local, renewable energy" In addition, Johnson Controls will be installing improved capacitor banks to more efficiently consume the plant’s wind energy. This will lower the plant’s energy consumption by nearly 5 percent, equaling an additional energy savings of $3 million over the next 20 years. “Evergy applauds Johnson Controls leadership in sustainability by using local, renewable energy,” said Jeff Martin, Vice President, Community and Customer Operations, Evergy. “This commitment helps grow wind development in our area, driving investment in local communities and creating green jobs.” renewable electricity usage Since 2017, Johnson Controls reduced its GHG emissions intensity by 26 percent and energy intensity by nearly 6 percent. Building on this history of success, in 2021, Johnson Controls set new ambitious environmental sustainability commitments such as aiming to achieve zero carbon emissions before 2040 as well as reducing the company’s operational emissions by 55 percent and reducing customers’ emissions by 16 percent before 2030. In addition, the company aims to achieve 100 percent renewable electricity usage globally by 2040.

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