Download PDF version

The UK’s heating industry has failed to train and upskill boiler installers to the standards required to fit modern condensing boilers, and 86% of installers feel ‘let down’ by the sector, according to research from consumer advice specialists at The Heating Hub.

Modern high efficiency boilers became mandatory in 2005 and since then around 20 million boilers have been sold. However, there has been no corresponding investment made to upskill the workforce in heating system design (‘hydronics’) in order to fit them correctly. 

Highest boiler replacement

As a result, The Heating Hub claims the vast majority of installers are not adequately trained to fit modern condensing boilers to run at their A-rated label efficiencies. Jo Alsop, Founder of The Heating Hub, said: “In the vast majority of UK homes we find an oversized boiler, incorrect boiler setup and ineffective controls, including many smart controls.”

So little is understood about the damage this causes that consumers, and indeed boiler engineers, have come to believe a boiler will last on average between seven and 12 years, when it should last 22 years. As a result, we have one of the highest boiler replacement rates in Europe, with 1.7 million boilers replaced each year.”

Advanced modulation control

Knowledge of hydronics is essential to ensuring that new boilers are set up correctly and operate at peak efficiency

Knowledge of hydronics is essential to ensuring that new boilers are set up correctly and operate at peak efficiency. However, just 1% of registered domestic gas engineers (less than 1,000 out of the 108,000 in the UK) have completed training in heating system design, as shockingly there is only one course on hydronics currently available in the UK.

Even fewer engineers have undertaken advanced modulation control training to understand this fully, and yet a compatible modulation control is vital to getting our modulating boilers running as efficiently as they were designed to.

Premature replacement of Boilers

Jo continued: “Such is the complete absence of formal training for hydronic system design, that installers have had to rely on their own learning and peer support via WhatsApp groups and Facebook groups to progress. This lack of investment is failing installers and their customers, not to mention causing the unnecessary premature replacement of hundreds of thousands of boilers every year.”

The Heating Hub has launched an impartial, paid-for Hero Support service - the first service of its kind in the UK - that prioritizes correct heating system design and a high level of installer competency. The company’s hands-on service takes the worry out of choosing the right boiler and installer.

Shortlisting the best boilers

The company’s Expert Panel, made up of five specialists in their field who have individually worked to improve standards across the heating sector, has independently assessed all boilers and heating controls on the UK market and shortlisted the best boilers and products on their technical merits.

The Expert Panel has helped to recruit the top installers in the UK who are capable of working at the level necessary

The Expert Panel has helped to recruit the top installers in the UK who are capable of working at the level necessary to fit modern boilers correctly. Jo says: “We are providing an alternative to one-size-fits-all, unspecified and poorly setup boiler installations by championing engineer skill and knowledge and setting the bar for the rest of the industry to meet.”

Maximum efficiency ratings

Our Expert Panel has spent years advising and training the handful of engineers that have progressed to the competence level needed to fit condensing gas boilers correctly, in order to realize the maximum efficiency ratings of these products. Realistically we are talking about a few hundred installers nationwide who are already actively working at this level.”

Whilst there are not as many competent installers in the industry as we’d like, we have enough signed up already to provide national coverage. Moreover, we are actively recruiting new Elite Installers and getting them the training they need to reach our standards, ensuring we can expand our provision in the near future.” The Heating Hub is the first impartial, consumer website for the domestic heating industry. They have developed their higher efficiency and installation standard to deliver correctly fitted boilers and controls for the customers.

Share with LinkedIn Share with Twitter Share with Facebook Share with Facebook
Download PDF version Download PDF version

In case you missed it

Supply Shortages, High Prices Plague Summer Outlook For HVAC Contractors
Supply Shortages, High Prices Plague Summer Outlook For HVAC Contractors

It’s shaping up to be a long, hot summer for HVAC contractors and their customers. Disruptions in the nationwide supply chain that began during the COVID-19 pandemic still have not been resolved. Shutdowns last summer played havoc with the supply of parts, and suppliers are still playing catch up, as raw materials remain scarce. Furthermore, prices are going up among some components and key raw materials. Waiting times for parts can run into weeks or even months. Supply shortages of HVAC equipment Summer weather increases the demand for HVAC equipment, especially in hotter climates. A spike in air conditioner demand is generally welcomed by most contractors, but supply shortages make it difficult to deliver on customer needs. Managing a backlog of impatient customers is a new challenge for many HVAC companies. The shortages impact materials, such as steel, aluminum, copper and plastics, whose costs are expected to rise in coming months. Among metals, the price hikes could be 20 to 30%, while prices of plastics could almost triple. Copper futures recently reached an all-time high, and steel price indexes are also at record levels. Shortages of electrical components Shortages have been reported of copper and electrical components, such as motors and compressors Shortages have been reported of copper and electrical components, such as motors and compressors, which are specific to the units that use them. There is also a shortage of microchips that are components in high-efficiency systems and furnaces, and resins used in the evaporator coil pans are scarce. Some HVAC supply firms have had difficulty obtaining evaporator coils used in air conditioners. Specialty items such as control boards have a wait time of up to two to three weeks, or longer. Shortages projected till end of 2021 The shortages are projected to continue until the end of 2021. Even as small shipments trickle in, they are often sold quickly. The situation is unfamiliar to the HVAC trade, which has traditionally not had issues with equipment availability. Shortages in the HVAC market are a reflection of broader supply and cost challenges of the construction market. Prices for goods used in residential construction have increased almost 10% over the past 12 months, according to the U.S. Bureau of Labor Statistics. Higher transportation costs impact supply chain Higher transportation costs are impacting both the supply chain and HVAC contractors. Personnel shortages continue to plague many HVAC companies, too, and a technician shortage is also contributing to longer wait times in some areas. A scarcity of labor has been a 20-year challenge for the HVAC industry, but it is reaching new levels as days go by. Order in advance and stockpiling equipment Alternatively, HVAC contractors may seek to switch brands to help ease availability issues One approach contractors are taking to the problem is to order equipment in advance and stockpile it for when they need it. One Denver contractor reportedly ordered almost a million dollars of equipment in advance. Alternatively, HVAC contractors may seek to switch brands to help ease availability issues. Identifying a manufacturer that has stock available can ease the inconvenience of customers having to wait for new equipment. need for regular HVAC maintenance Another approach is to educate homeowners about the importance of maintenance, such as changing filters, which can avoid a need for larger repairs involving equipment that is in short supply. Maintenance service is doable because it doesn’t require new equipment, replacements or add-ons that can be hard to come by. Unfortunately, among consumers, maintenance may have been delayed or ignored during the pandemic, which is aggravating the urgency of the current situation.

Emerson’s Sensi Predict Leverages Artificial Intelligence (AI) For Fault Detection And Diagnostics
Emerson’s Sensi Predict Leverages Artificial Intelligence (AI) For Fault Detection And Diagnostics

Artificial Intelligence (AI) is an emerging tool for a long list of applications, including the ability to analyze and ensure optimum performance of an HVAC system. Emerson’s Sensi Predict smart HVAC solution is an example of how AI can boost the capabilities of HVAC. It has been recognized with a Silver Edison Award in the Innovative Services – AI category. Sensi Predict smart HVAC solution Sensi Predict combines inputs from 10 sensors in an HVAC system and analyzes the performance of heating and cooling systems in real time. Intelligent monitoring alerts home owners and their contractors, when HVAC systems are not operating at full efficiency. The alerts, which can be accessed on a smartphone, can predict and prevent problems, ensure corrective maintenance, lower utility costs, and prolong the life of an HVAC system. Fault detection and diagnostics are a new frontier in HVAC technology, delivering a seamless and simple user experience. Sensi Predict HVAC system configuration Here is how the Sensi Predict system is configured: Sensors monitor the temperature of the air flowing from the HVAC system into the home, and also the return air temperature, coming from the home back into the system. Sensors also monitor temperatures in the liquid and vapor lines in the refrigerant loop, and the indoor and outdoor control lines, communicating back and forth from the thermostat to the outdoor unit. Other sensors monitor the current draw and indoor voltage of indoor units, and current and voltage to the outdoor units. Data from the sensors is used to analyze how well the HVAC is operating, including detailed monthly performance checks, with results issued to the home owner and the contractor. If a warning is detected, an alert will be sent in real time. 24/7 monitoring The 24/7 monitoring is summarized in a personalized home owner portal and monthly performance reports The 24/7 monitoring is summarized in a personalized home owner portal and monthly performance reports that include any alerts, loss of performance, runtime and estimated cost and filter status. Actionable alerts tell when a problem is detected, sent via an email with a straightforward explanation and recommended action. “Our heating and cooling systems are critical to the health and comfort of our families and the environment, yet we have little visibility into how they perform on a day-to-day basis,” said Jamie Froedge, Executive President of Emerson’s Commercial and Residential Solutions business. The Sensi Predict systems seek to provide additional visibility. Sharing real-time system insights The Edison Awards highlight top-tier new product innovation, service development and human-centered design. Named after inventor, Thomas Alva Edison, the awards recognize and honor global innovation. The award to Emerson’s Sensi Predict system recognizes it as a 21st-century solution to the maintenance of home heating, ventilation and air conditioning systems, sharing real-time system insights, in order to help home owners monitor performance and prevent unexpected problems. Maximize system lifetime and minimize energy costs “We are honored to be recognized for this innovative technology that provides both awareness and peace of mind, when it comes to an essential component of the home,” said Jamie Froedge. Sensi Predict also provides benefits related to installation, by validating a quality install and eliminating call backs. Over time, it maximizes system lifetime and minimizes energy costs. service and maintenance information In terms of maintenance, the system provides information to ensure that all contractor truck rolls generate revenue and decrease the average time on site. The 24/7 monitoring limits home visits to only when needed and increases transparency to the customer of suggested repairs and upgrades. Home owners can access the Sensi Predict Homeowner Portal on the official website for detailed information, based on real-time data about how their system is functioning and its performance history, energy usages and costs and predicted maintenance needs.

How Robotics And Human Augmentation Benefit The HVAC Trade
How Robotics And Human Augmentation Benefit The HVAC Trade

The term ‘robotics’ refers to technology or machines that substitute or replicate human actions. ‘Human augmentation’ is another term, referring to the use of technology to reduce strain and fatigue as workers perform strenuous tasks over long periods of time. Hilti Group has introduced robots and semi-automated technologies to the construction trades, including HVAC. The role of these technologies in the HVAC market is to increase efficiency and accuracy, reduce costs, and decrease physical strain/injury of HVAC installers on the jobsite. Two Hilti products, Jaibot and the EXO-O1 exoskeleton, can make workers’ lives better by reducing risk on the jobsite, increasing productivity, and improving the quality and consistency of work. Reducing worker fatigue Jaibot is a semi-autonomous mobile, overhead drilling robot. It executes its tasks based on building information modeling (BIM) data. The robot is a cordless and easy-to-use system that does not require expert skills. It locates itself accurately indoors, drills the holes while controlling dust, and finally marks them according to trade. Jaibot provides faster, safer and more accurate execution of digitally coordinated mechanical, electrical and plumbing (MEP) systems on the jobsite. Jaibot performs the ceiling drilling and marking, thus allowing the workforce to focus on installation Jaibot is designed to work with workers, not replace them, by taking on strenuous and repetitive tasks that have been shown to put workers’ health at risk. Guided by a trained operator, Jaibot performs the ceiling drilling and marking, thus allowing the workforce to focus on installation. This makes jobsite teams faster, more productive, reduces worker fatigue and enables them to deliver a constant plannable output, according to Hilti. Required drilling information “One of the few pitfalls the BIM process encounters is getting the digitally coordinated and designed project from the office and out onto the job site,” says Aidan Maguire, Business Unit Manager for Hilti North America’s Measuring, Layout and Robotics technologies. “While traditional methods will take the BIM model and print out paper or utilize 2D blueprints to use to install anchors, the Jaibot works directly from the coordinated digital design or BIM model using a point cloud of the anchor locations. Jaibot can also read the required drilling information such as drilling diameter, drilling depth, trade or system from the BIM model. This allows the semi-autonomous Jaibot to operate directly from the most up-to-date digital model.” The Hilti EXO-O1 is a wearable human augmentation system designed to reduce fatigue and strain. The exoskeleton is designed for workers performing strenuous overhead tasks for long periods of time. Performing overhead work Long-term, the EXO-O1 contributes to prevention of musculoskeletal disorders This system will allow its user to perform the overhead installation of HVAC systems while reducing the injuries and errors that come with the normal fatigue common from this type of work. Hilti’s research shows that users who perform overhead work for more than 60% of their time benefit from up to 47% reduction of load on their shoulders. With decreasing strain and fatigue, the EXO-O1 allows users to remain productive while working safer for longer periods. Long-term, the EXO-O1 contributes to prevention of musculoskeletal disorders. The upfront costs of these systems are designed to be competitive when compared to traditional methods, says Maguire. “The other benefits of the systems such as rework, injuries, and labor costs, while increasing productivity and accuracy all provide extensive and sometimes immeasurable benefits for the systems’ operators,” Maguire adds. Human augmentation systems Human augmentation systems help overcome labor shortages in the HVAC trade in several ways. They are not designed to replace workers but rather to augment the workforce by taking over strenuous and repetitive tasks that have been shown to put workers’ health at risk. The augmentation systems help to reduce absentee days, fill gaps caused by a diminishing qualified workforce, and allow the workforce to focus on more value-adding tasks, thus contributing to higher and more consistent outputs. These systems help construction companies retain the tenured workforce already in place These systems help construction companies retain the tenured workforce already in place and attract new talent to the industry by offering more attractive working conditions and the opportunity to work with state-of-the-art technologies. The cost of a robotic system like Jaibot can be directly compared to other methods of overhead drilling all the way down to a per-point cost. Quicker project delivery These systems have a direct impact on the time and labor required to complete these tasks and can provide value through supplementing the requirement for skilled labor, reducing labor cost, and providing time savings on the critical path of a project to enable quicker project delivery and potentially meeting targeted schedule bonuses. Additionally, while these technologies are relatively new to the construction industry, as the utilization of these systems increases there will be the opportunity to study and quantify the health and safety savings over time. Both the Hilti Jaibot and EXO-O1 exoskeleton are new innovations currently being rolled out across the United States. “As with all innovations, it is often not the technology that drives adoption, but human beings,” says Maguire. Adopting new technologies The key to overcoming this mindset is to closely support the first adopters of this technology" “While we see a clear advantage of deploying mobile robotic or human augmentation solutions for certain tasks and observe an increase in activity in the market, it is hard to predict how long this will take. We envisage that significant progress will be made over the next five years. As the construction industry continues to move towards digitalization, more and more companies will look for technology that gives them an advantage over their competitors, and Jaibot and EXO-O1 will help them do exactly that.” The biggest obstacle for greater deployment is the construction industries’ resistance to change, says Maguire. The phrase ‘because this is how we’ve always done it’ is prevalent in construction. Many construction companies are risk-adverse and prefer to continue to utilize the tried-and-tested methods of the past. “The key to overcoming this mindset is to closely support the first adopters of this technology in order to quantify and provide proof of the many benefits of adopting these new technologies and methods,” says Maguire.

vfd