Heat Pumps - Expert Commentary

The Low-Carbon Heating Toolbox: Making The Case Beyond Heat Pumps
The Low-Carbon Heating Toolbox: Making The Case Beyond Heat Pumps

At the moment, it seems as though a day rarely goes by without low-carbon heating hitting the headlines. Whether it is reports of ‘revamping’ the Clean Heat Grant, to include a ‘boiler scrappage’ scheme, which may offer home owners up to £7000 to make the switch to a low-carbon alternative, to speculation that the Prime Minister is under pressure to push back the 2035 ban on gas boilers, the debate on how and when the low-carbon heating revolution will happen is ongoing. BEIS Hydrogen Strategy We have also seen the recently published, Hydrogen Strategy from the Department for Business, Energy and Industrial Strategy (BEIS) that cements its plans to develop technologies that allow hydrogen-powered heating in people’s homes. In addition to this, the Future Homes Task Force, including some of the United Kingdom’s largest property developers, regulators, suppliers and environmental groups, have agreed to the sector-wide Future Homes Delivery Plan, to build homes that are ‘zero-carbon ready’ and sustainable by 2025. Alternative energy, key to hitting net zero targets by 2050 What is also clear is that tackling the decarbonization of heat is not a one-technology solution According to the Climate Change Committee, in a report published in December 2020, the UK’s homes are responsible for around 15 percent of emissions. As a result, the need to install alternatives to traditional fossil fuel heating systems will be crucial, to hitting our net zero targets, by 2050. This will be the key challenge that the delayed Heat and Buildings Strategy, now due in the autumn season, will need to address. Therefore, what is also clear is that tackling the decarbonization of heat is not a one-technology solution. Target to install air source heat pumps in UK homes So far, much of the focus has been on heat pumps, as the UK Government has set an ambitious target of installing 600,000 air source heat pumps (ASHPs) in UK homes each year, by 2028. However, there are a number of challenges to achieve this goal, as house builders will need convincing to install heat pumps in new builds, and home owners and landlords will need convincing to retrofit older properties. Cost, a key issue in air source heat pumps installation Cost will also be a key issue, even with a government grant and ASHPs can be complex to install. They can also emit noise that breaches legal limits, if placed too close to a neighboring property. In addition, they won’t be suitable for all properties, as the needs of a 4-bedroom new build home are very different to a 1970s apartment, a Victorian-era terrace, a social housing property or an off-grid home. Computer-controlled infrared heating (CCIR) One of the alternatives is computer-controlled infrared heating, which addresses many of the issues faced by ASHPs Taking all of these challenges into account, BEIS has said that it is ‘uncertain’ what the ‘optimal solution’ is, when it comes to low-carbon heating. Certainly, there is not a ‘one-size-fits-all’ solution for heating the UK’s homes, which is why it is vital that house builders, landlords, contractors, installers and developers explore the full range of low-carbon heating technologies that are available today. There are alternatives that can provide benefits that are much more likely to appeal to a wider range of end-user audiences. One of the alternatives is computer-controlled infrared heating (CCIR), which addresses many of the issues faced by ASHPs. High-performance heating Firstly, infrared is an intrinsically more effective source of heat than conventional convection heating, because it heats the material within a room, rather than the air, which can escape from doors and windows. CCIR systems also outperform many other low-carbon technologies, because the software within each panel constantly monitors each individual room and learns about the energy storage characteristics within it, adjusting its routine to maintain the ambient temperature within the room, maximizing its performance and using fewer units of energy, in comparison to a traditional heating system. KERS water heating system This keeps energy bills low, and meets increasing sustainability standards. Figures show that, out of 29 million homes in the United Kingdom, 19 million have an EPC lower than C. Together with Ambion Heating’s KERS water heating system, inefficient properties can be brought up to a minimum EPC C. CCIR also costs less to install than many other low-carbon heating alternatives CCIR also costs less to install than many other low-carbon heating alternatives. In a typical three-bedroom house, for example, the estimated cost of installing a CCIR system is around £6,000, compared to nearly £10,500 for an ASHP. They are also easy to install, whether they’re being retrofitted into an existing building or installed within a new build, because they can simply be wired into the mains, by a qualified electrician. Enhanced comfort and reduced emissions The heat CCIR provides feels more natural and comfortable, once the fabric of the room is saturated with energy, and it emits a comfortable, radiant heat. It also reduces humidity, as well as improves the air quality within a building, reducing the amount of circulating dust. In fact, in an independent performance review, CCIR provided the same levels of comfort within a room, using 60% less energy than a standard electric convection system, and on a par with ASHPs. Heating solutions for a low-carbon future While there is a real urgency, when it comes to decarbonizing heat, it’s vital to consider which technologies offer the most benefits to the end user. By understanding and investigating all of the alternatives to gas central heating, such as CCIR, the benefits will not only be felt in the short term, they are a sustainable solution for the longer term.

Why Hybrid Heat Pumps Deserve Their Moment In The Spotlight
Why Hybrid Heat Pumps Deserve Their Moment In The Spotlight

With the UK committed to reducing greenhouse gas emissions to zero by 2050, drastic action is needed by the government. For new-build homes, there’s a gas boiler ban coming in less than five years’ time. And for older properties, it’s likely that gas prices will continue to rise, to encourage homeowners to switch to a more sustainable alternative. Renewable heating market With this in mind, the renewable heating market is growing rapidly, albeit from a very small base – but with targets in place to keep the momentum up. The government has committed to install 600,000 heat pumps into new homes by 2028. The government has committed to install 600,000 heat pumps into new homes by 2028 People who are already living in (old and new) properties heated by renewable technology should be applauded for pioneering it – but understandably, not everyone has the confidence to give up a solution they’re familiar with, and to step into the relative unknown. And that’s why the value of transitional technologies cannot be over-estimated– both to homeowners who want to live more sustainably and to installers looking to adapt and future-proof their businesses. But the role that hybrid heat pumps can play in accelerating progress on the road to zero has been somewhat overlooked to date. Hybrid heat pumps Hybrid heat pumps combine the power of a heat pump with the familiarity of a high-efficiency boiler. The two appliances work together to provide heating and hot water, providing the ideal replacement for a combi boiler as a first step towards introducing renewable heating technology into the home. Compared to a traditional gas boiler, hybrid heat pump systems can reduce CO2 emissions by as much as 55% and have been proven to deliver up to a 50% reduction in energy bills in homes in the UK. Our Daikin Altherma hybrid heat pump’s smart programming helps to save up to 35% more energy than a traditional condensing boiler by automatically determining the most economically and energy-efficient operating combination based on energy prices, outdoor temperatures, and indoor heat capacity. Heat pump share The hybrid system’s operating mode can be shifted to more electric heat pump share As well as being quick to install, hybrid systems are designed to look and operate like a conventional boiler system and deliver like-for-like performance and comfort levels. And to give homeowners peace of mind, the heat pump can act as a back-up for the boiler, and vice-versa – meaning they’ll never be caught short. Hybrid systems are best-suited to smaller homes in urban areas, that are likely to have a combi-boiler, and where the shell of the building is not energy-efficient enough to rely on electricity alone. But as the efficiency of the building is improved and upgraded over time, the hybrid system’s operating mode can be shifted to more electric heat pump share. And while there’s a lot of talk about new homes in the renewable heating debate, hybrid technology is ideal for renovations and boiler replacements. Heating system replacements We estimate that there are 1.1 million homes across the country that would be well-served by a hybrid system. That, combined with the benefits of hybrids for both installers and consumers, is why we firmly believe in hybrid heat pumps’ potential to support a faster, easier, and more affordable transition to low carbon heating in this country. Every homeowner who buys a Daikin Altherma hybrid system gets a high-efficiency boiler for free When consumers are looking at heating system replacements, we know that complexity and disruption are barriers to purchase. Fortunately, neither is an issue with hybrids. While hybrid heat pump systems can be installed with a household’s existing boiler, to help increase uptake, we’re running a special offer at the moment whereby every homeowner who buys a Daikin Altherma hybrid system gets a brand-new, high-efficiency boiler for free. Low carbon technology And there’s no need to lose valuable floor space to a hot water cylinder or to make changes to the radiators. Hybrids aren’t just good news for homeowners; they represent a real opportunity for installers, too. At the moment, there are 1,000 heat pump installers in the UK and around 125,000 gas boiler installers. We need to transition these boiler installers towards low carbon technology – not just to drive progress on the road to net zero, but to help their businesses stay relevant and competitive. This year, in partnership with 11 of our Daikin Sustainable Home Centres across the UK, we’re running a free nationwide training program to help installers enter the renewable heating market with hybrid heat pumps. eco-Friendly hybrid solution Reducing electricity prices isn’t enough to encourage people to change the way they heat their homes Installers who complete the day-long course can expand their portfolio and gain the skills to upgrade customers to an eco-friendly hybrid solution. Reducing electricity prices isn’t enough to encourage people to change the way they heat their homes; more needs to be done to make new, clean technologies accessible and appealing. We’re doing what we can to incentivize homeowners – and installers – to embrace the possibilities of a hybrid heat pump system, but a clear funding mechanism from Government is needed as well, specifically to help with the upfront cost of upgrading (free boiler or no free boiler). While the now-closed Green Homes Grant explicitly included hybrid heat pump technology, there’s a big question as to whether the same hybrid solutions will be included in the Clean Heat Grant – the details of which are expected later this year. The answer to that question needs to be ‘yes’.

The Role Of Next Generation Refrigerants In Economic And Environmental Recoveries
The Role Of Next Generation Refrigerants In Economic And Environmental Recoveries

A landmark UN scientific study has once again highlighted the short window available to prevent irreversible climate change. Businesses are coming under pressure to dramatically accelerate their net-zero carbon initiatives. This comes at a time where market dynamism is returning across a range of key sectors following a downturn triggered by the pandemic. Businesses are also being pressured by stakeholders to recover revenues lost during the pandemic and to start rebuilding commercial activity. Typical supermarket products With refrigeration sitting at the heart of some of the biggest industries across the globe, including food commerce, healthcare, manufacturing and technology, decisions on refrigerant technology tap into the heart of the debate around environmental credibility, consumer expectations and economic recovery. So how can businesses balance the need to adopt more environmentally-preferable refrigerants with the urgent need to boost revenues? The technology factors into many of the most important facets of modern society Often when you think of refrigeration, you instantly think of cold storage and supermarket refrigeration. Without refrigerants, we wouldn’t be able to extend the life of many typical supermarket products or have the convenience of home storage. However, that isn’t the only role refrigeration play in our daily lives. In fact, the technology factors into many of the most important facets of modern society. The healthcare sectors, for example, would struggle to reduce the spread of infection without the use of modern air-conditioning, while the pharmaceutical industry requires refrigeration to store life-saving medications. Preserving human life On top of this, the digital revolution would not be possible. Without coolants, the data centers run by companies such as Amazon, Facebook and Google would overheat, resulting in system failures and service outages. And finally, with temperatures rising across the planet because of global warming, and heatwave events becoming more common, refrigeration is increasingly important to preserving human life. Without refrigerants, recent extreme weather events would have been even more devastating. However, although refrigeration has been a solution for many human challenges, finding a refrigerant that is both safe and environmentally preferable is a challenge. In fact, before recent breakthroughs, many of the chemicals used as refrigerants, such as ammonia, sulphur dioxide, carbon dioxide and methyl chloride, were poisonous, corrosive and even explosive. Non-Flammable alternative CFCs were found to be extremely harmful to the ozone layer and were therefore phased out In the 1930s, a compound called chlorofluorocarbons (CFCs) was commercially introduced as a non-toxic, non-flammable alternative to established refrigerants and was in widespread use for a variety of applications by the mid-20th Century. However, CFCs were found to be extremely harmful to the ozone layer and were therefore phased out in favor of hydrofluorocarbons (HFCs). The story wouldn’t end there, however, as HFCs were found to be potent greenhouse gases with high global warming potential (GWP). EU regulators therefore demanded their phase-out from 2016. By 2024, HFCs must be phased out so industries have been scrambling to find alternative low-global-warming-potential solutions. Unique chemical bonds The answer came in the form of hydrofluoroolefins (HFOs), developed by renowned chemist, Rajiv Singh. HFOs are known for their unique chemical bonds, which allow them to break down in just a few days, so they don’t linger in the atmosphere if released and therefore don’t meaningfully contribute to global warming. Since launching its Solstice line of HFO refrigerants in 2012, Honeywell has averted the production of more than 200 million metric tons of greenhouse gases, equivalent to emissions from more than 42 million cars, more than all passenger cars in Germany. Honeywell has averted the production of more than 200 million metric tons of greenhouse gases The automotive industry was one of the first sectors to recognize the strengths of HFOs. During the past 10 years, nearly 75 million cars made in Europe have been fitted with HFO-based air conditioning systems. Supermarkets have also been reaping the benefits; more than 30,000 grocery stores currently use Honeywell’s non-flammable HFO refrigerant, Solstice N40, reducing their energy consumption by 10% and their global warming potential by a factor of three. Residential heat-Pumps HFOs are on the brink of being adopted for domestic use as well. New Honeywell HFO solutions are ideal for residential heat-pumps which enable the elimination of fossil fuel burning in our homes, for heating and for hot water generation. HFOs superior performance deliver ‘best-in-class’ energy efficiency, hence enabling heat pumps to generate more renewable energy from the waste heat vs. alternative solutions. As enablers for energy efficient solutions and systems, HFOs also offer unique opportunities for future developments such as domestic air conditioning, cooling of electronic vehicle batteries and the fast growth of data center cooling. The ‘Green Deal’ is EU flag ship regulation on climate and economy recovery. Overall, buildings are responsible for about 40% of the EU’s total energy consumption, and for 36% of its greenhouse gas emissions from energy. Greenhouse gas emissions These new regulations and the corporation sustainability goals create a range of new opportunities To make it specific, heating and cooling, in the EU is responsible for 80% of energy consumed in residential buildings. Rapid adoption of Heat pumps and improved energy efficient solutions; are key contributors for Europe to reach the ‘Green Deal’ goal of being carbon neutral by 2050 and the recently adopted accelerated ‘fit for 55’ goal to reduce net greenhouse gas emissions by at least 55% by 2030. Adopting Low Global warning refrigerant, safe & energy efficient cooling solutions and replacing fossil fuel burners with heat pump systems to generate heat; are also key contributors to corporations’ sustainability goals (ESG). These new regulations and the corporation sustainability goals create a range of new opportunities for HFO solutions. As the popularity of HFOs grows, they’ll have a major role in mitigating climate change and enabling a carbon neutral economy. Pharmaceutical supply chains Happily, what’s good for the environment is also good for the economy. HFO production is already creating thousands of long-lasting jobs. The global pandemic stopped many people from enjoying a range of everyday pleasures such as visits to sporting events, restaurants and cinemas; activities at venues that are often reliant on some form of air conditioning and refrigeration, a sharp reminder of the role played by modern refrigerants. The technology continues to develop and evolve ensuring that a range of activities can continue to happen. From protecting the food and pharmaceutical supply chains to ensuring the continued operation of modern communication technology, next generation refrigerants will support some of the most important parts of the modern economy and a better environment.

Latest Nortek Global HVAC news

Madison Industries Agrees to Acquire Nortek Air to Bolster Indoor Air Quality Offering
Madison Industries Agrees to Acquire Nortek Air to Bolster Indoor Air Quality Offering

Madison Industries, one of the world’s largest privately held companies, announced an agreement to acquire Nortek Air, a pioneer in providing critical air management, thermal and HVAC solutions. The deal adds strong Nortek brands such as Broan, NuTone, Reznor, StatePoint, Zephyr, Huntair and many others to Madison’s robust portfolio of indoor air quality solutions. “The global pandemic has put a spotlight on the importance of indoor air quality,” said Madison founder Larry Gies. “The Nortek Air businesses perfectly complement our portfolio of companies that provide solutions to improve the quality of indoor air. Our mission is to make the world safer, healthier and more productive and the addition of Nortek Air with its 6,000 passionate employees allows us to deliver even more of that mission. The Madison team is committed to improving indoor air quality and delivering solutions that provide healthy air for its customers.” air hygiene solutions Nortek Air, currently a subsidiary of Melrose Industries PLC, represents a range of world class products spanning custom and commercial air solutions for high-performance environments, residential and commercial HVAC and fresh air ventilation systems for homes. Its extensive family of brands represents a combined total of more than 390 years of experience providing solutions for a variety of markets including healthcare, education, data center, pharmaceutical, industrial, residential, office and clean room. Its technology not only delivers improved air quality for indoor spaces, but also increases energy efficiency, reduces operating costs, maximizes performance, lowers noise pollution and ensures system reliability. The addition of Nortek Air positions Madison Industries to better serve its customers by providing a full suite of air hygiene solutions to improve indoor air quality for the health and longevity of building occupants.The acquisition is slated to close this summer.

HVAC Industry Manufacturers To Introduce Six Latest Products For The Heat Pump Market
HVAC Industry Manufacturers To Introduce Six Latest Products For The Heat Pump Market

Manufacturers continue to make improvements in heat-pump technology, including higher efficiencies, contractor-friendly designs, and innovative extras like two-stage compressors that allow them to run at lower speeds and cut down energy use and homeowners’ bills. Below is a sampling of six of the latest products to hit the heat pump market. Nortek Global HVAC introduced the W-Series of air conditioning and heat pump equipment for residential and light commercial applications, completing its redesign of Gibson®, NuTone®, and Frigidaire® branded 1.5- to 5-ton, single-phase air conditioning units and heat pumps. The redesign offers contractors a ‘good-better-best’ strategy (the premium F-Series, the mid-range E-Series, and the economically-priced W-Series) to accommodate varying consumer price ranges. Coil-Protecting wire guard The W-Series heat pump is available in 14- and 16-SEER models. Standard features include Copeland scroll compressors and a liquid line filter-drier for field installation in an accessible position to facilitate easy periodic change-outs. It also has a coil-protecting wire guard that adds cabinet structural integrity and holds a plastic mesh in place to safeguard against hail and accidental contact damage, plus an anti-corrosive polymer drain pan with more drainage holes to eliminate potential standing water. On the unit’s exterior cabinet, above the refrigerant access port, is a weather-proof QR code called ‘Charge Me’ that can be scanned to access Nortek’s charge assist tool. “The new W-series of heat pumps recently introduced by Gibson, Frigidaire, and NuTone features a high-tech way to charge,” said Dave Garvin, product manager, Nortek Global HVAC. Variable Speed Heat Pump Rheem’s next generation Prestige® heat pump harnesses the power of the new EcoNet Smart Thermostat “The proprietary website helps account for subcooling, fixed orifices, thermostatic expansion valves, ambient temperature at time of charging, lineset length, and other variables that can trip up contractors when charging any heat pump brand.” The Rheem® Prestige® Series EcoNet®-Enabled Variable Speed Heat Pump features a contractor-friendly design, which means expanded valve space and triple service access, for fast and easy install and repairs. Corner-service access allows optimal access to internal components, while individual louver panels speed coil cleaning and cabinet reassembly. Plus, Rheem’s next generation Prestige® heat pump harnesses the power of the new EcoNet Smart Thermostat, which provides control, monitoring, and one-touch alert capability. Proper installation and reduced time “Rheem’s Prestige Heat Pump powered by our EcoNet Smart Thermostat keeps contractors in control,” said Ryan Teschner, product manager for Rheem Mfg. “From real-time alerts and system notifications to a charge mode capability, which allows for proper installation and reduced time on the job, Rheem’s heat pump increases job site efficiencies and reduces labor costs for contractors.” The hybrid electric Voltex® from A. O. Smith has an energy factor (efficiency based on the amount of hot water produced per unit of fuel consumed over a typical day) of 2.3, and is Energy Star® qualified. “Heat pump water heaters use electricity to pull heat from the surrounding air rather than generating their own heat,” said Brandon Stepanek, national field marketing manager at A. O. Smith. Reducing greenhouse gas emissions Carrier’s Hybrid Heat systems automatically switch between electric and gas heating “This means that they can be a logical choice for dedicated green home builders interested in enhancing energy efficiency. Because a heat pump water heater uses energy efficiently, it can save customers up to 10 percent on energy bills, which adds up to thousands of dollars over the life of the water heater,” he continued. “The significant reduction in electricity use also has a direct effect on reducing greenhouse gas emissions.” Carrier’s Performance™ Series heat pumps offer a range of efficiencies that start at 14 SEER and reach 17.5 SEER and up to 9.5 HSPF. Combining a gas furnace, an electric heat pump, and a compatible thermostat, Carrier’s Hybrid Heat systems automatically switch between electric and gas heating to optimize the efficiency of each fuel source, helping defend homeowners against utility cost fluctuations. They have Energy Star designation. Carrier indoor furnace “Our microtube coil technology saves space and provides lasting comfort with its corrosion-resistant construction,” the company stated. “In addition, some models include innovative extras, like a two-speed compressor for added benefits like higher efficiency and even, consistent comfort. When installed with a custom-matched Carrier indoor furnace or fan coil and a Côr® Wi-Fi® thermostat, our two-stage heat pumps can operate on low stage up to 80 percent of the time to keep airflow and temperatures even and consistent while adding humidity control during cooling operation.” Heating operation is rated down to minus 5˚F outdoor temperature Fujitsu General America Inc. recently debuted the RGLX Series, three medium-static pressure ducted indoor units for the single-zone Halcyon mini split line. They have sufficient static pressure to heat or cool a whole house. Heating operation is rated down to minus 5˚F outdoor temperature. The 12,000-, 18,000-, and 24,000-Btuh models are Energy Star qualified. V-Shaped heat exchanger Units are available in seven sizes ranging from 12,000 to 48,000 Btuh, with efficiency ratings up to 21.3 SEER. The evaporators are slim enough to fit most ceiling spaces, making them ideal for hidden installations, while the condensing units can be installed below a window or in a narrow space. The new models can be installed in applications that require static pressure up to 0.80 inches of water column and offer maximum piping lengths of up to 246 feet. A built-in drain pump with 33.5 feet of vertical lift comes standard. “The combination of the V-shaped heat exchanger, air stabilizer, and the energy-efficient DC fan motor results in high efficiency and quiet operation,” Fujitsu wrote in the product specs. Customized indoor comfort The Goodman GSZC18 Heat Pump features the next-generation Copeland Scroll™ two-stage compressor coupled with Goodman’s ComfortBridge® communicating technology to deliver up to 19 SEER and 10 HSPF performance. ComfortBridge ‘off-the-wall’ technology gives contractors more installation options and intelligent controls. It works with any thermostat, including single-stage ones. ComfortBridge constantly gathers data, making automatic adjustments for peak performance ComfortBridge constantly gathers data, making automatic adjustments for peak performance, using the minimum energy needed for consistent, customized indoor comfort. A companion CoolCloud™ app connects technicians wirelessly via Bluetooth to ComfortBridge. Advanced ComfortAlert™ Diagnostics constantly monitor the system, reducing failures and pinpointing trouble spots. “Our 18-SEER heat pumps provide high-efficiency, energy-saving indoor comfort with the ease of installation as compared to less sophisticated products,” said Cory Gottfredson, senior product manager, Outdoor Split Systems for Goodman. Compressor crankcase heater “We have incorporated ComfortBridge technology to optimize installation while allowing homeowners to use any thermostat. This truly enhances both operation and installation, freeing contractors from hassles and leaving money in the hands of homeowners where it belongs.” The scroll compressor inside the GSZC18 is designed with fewer moving parts, and the high-efficiency, two-speed electronically commutated condenser fan motor with advanced fan design provides quiet airflow. Other features include SmartShift® technology with short-cycle protection, a bi-flow liquid-line filter-drier, suction line accumulator, high- and low-pressure switches, coil and ambient temperature sensors, a transformer, compressor crankcase heater, high-capacity muffler, and a color-coded terminal strip for non-communicating set-up.

Nortek Adds CDU1200 Coolant Distribution Unit To Its ServerCool Data Center Liquid Cooling Product Line
Nortek Adds CDU1200 Coolant Distribution Unit To Its ServerCool Data Center Liquid Cooling Product Line

Nortek™ Air Solutions introduces the CDU1200, a 1,200-kW coolant distribution unit (CDU) that’s the single most powerful, compact CDU on the planet, and the newest addition to its ServerCool™ data center liquid cooling product line. The CDU1200’s small 58 (d) x 35 (w)-inch (1,475 x 900-mm) footprint supplies an industry-first 1.2-MW of cooling capacity in a density of 14.6-ft2 (1.3-m2) that helps attain optimum power usage effectiveness (PUE). The CDU1200 is a perfect new construction or retrofit liquid cooling solution for high performance computing (HPC) and enterprise data centers, as well co-location, corporate network edge, government, research and other data center formats. Superior Pumping Power In an age where liquid cooling is required to support growing chip power densities, the CDU1200’s kW/ft2 capacity is unrivaled when directly compared to competitor products. The CDU1200’s compatibility with existing ServerCool CDU’s, such as the CD6 300-kW floor mount and the CD5 50-kW rack-mount, enables modular growth of existing systems. The CDU1200’s superior pumping power also allows it to be placed outside of the white space. The CDU1200 offers two redundant 15-hp stainless steel pumps with many energy-efficient features The CDU1200’s highly-efficient heat exchanger technology thermally transfers primary loop cooling to the secondary loop’s liquid cooling circuit for distribution to IT rack cold plates. The CDU1200 offers two redundant 15-hp stainless steel pumps with many energy-efficient features including electronically-commutated (EC) motors and variable frequency inverters that efficiently modulate optimum performance flow rates for the system’s 320-gpm (1,211-L/m) capacity. Liquid Cooling Control Experience System water purity is optimized with a standard 50-micron washable ultra filter/strainer and an optional ultraviolet (UV) light biological contaminant sterilization system. The CDU1200 has an onboard programmable logic controller (PLC)-based microprocessor using custom-written, proprietary software based on ServerCool’s decades of liquid cooling control experience. The unit’s control infrastructure features compatibility and plug-and-play connections with Modbus The system’s full instrumentation of triple-redundant pressure transducers and temperature sensors offer unprecedented pinpoint control and monitoring of vital statistics, such as primary and secondary loop discharge/return temperatures, data hall temperature and humidity, pump PSI and many other critical parameters. Operation parameters are accessed from the CDU1200’s user-friendly, seven-inch (17-cm) color LED touchscreen HMI or a remote monitor. The unit’s control infrastructure features compatibility and plug-and-play connections with Modbus, BACnet™ and other building automation system (BAS) protocols. Computer-Automated Testing System The CDU1200 has a narrow Delta-T temperature which helps facilitate eligibility for the Green500 supercomputers list. It’s rated nominally with a 90°F (32°C) primary and a 7.2°F (4°C) approach Delta-T and exceeds 2.5-MW capacity with an approach of 14.4°F (8°C). Nortek’s commitment to the CDU1200’s quality control and short lead times is illustrated by a newly-built state-of-the-art, dedicated production line established at Nortek Global HVAC’s world-class 350,000-square-foot (32,516-m2) Dyersburg, Tennessee., manufacturing facility. The Demand Flow Technology-certified plant uses quality control and reliability processes, such as multiple checkpoints each with the unit’s CAD drawings on a computer monitor. A 100-percent computer-automated testing system prevents human error. Dripless Smart Connector Accessories The CDU1200 design also includes: Requires less life space than a CRAC when converting a data center to higher cooling and higher density liquid cooling; Robotically welded, corrosion-resistant ASIS 316 stainless steel is used instead of some competitors’ plastic piping that potentially melts or leaks easily under higher pressures. Piping infrastructure is subjected to a stringent series of factory pressure and hydraulic quality control testing; Maintenance is minimal and requires only periodic filter/strainer checks; Modulating actuator valve can control dew point and prevent condensation; Compatible with all brands of chillers, evaporative coolers, cooling towers and other chilled water central plant formats; User-definable LED alarms for leak detection/prevention and performance criteria; Fixed flow meters on primary and secondary circuits; Two-year standard warranty–one of the industry’s longest; Optional manifolds and dripless smart connector accessories fit all cold plate piping configurations. ServerCool products are ISO-9001:2015-certified and backed by Nortek’s proven 20 years of mission critical experience, design and customer support.

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