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Training Is The Key To The UK Government’s Heat Pump Promise
Training Is The Key To The UK Government’s Heat Pump Promise

Forget the fact that heat pump installations in the average home could cost several thousand pounds more than a conventional gas boiler and that fully insulating those homes will add even greater cost to the homeowner. It’s not really the cost issue that could be the only potential bump in the road on the way to the target set by the UK Government, because a more pressing problem to solve will be the shortage of trained ‘green’ heating engineers that will be the key to delivery of the plan. Gas boiler production I’m sure I’m not alone within the industry in adding my support to any drive that leads to a more effective use of environmentally responsible sources of energy for home heating. And following the news that ministers are currently discussing a cut off date of 2035 for all domestic gas boiler production, with an earlier 2025 ban on their installation in new homes, it is encouraging to think that technologies with which we in the industry have been working for a decade or more, will finally become the norm, rather than the green exception. However supportive I and colleagues in the sector might be, we should not shy away from challenging the Government on the delivery of the targets it has announced, because currently we haven’t heard enough in the Government’s Heating and Buildings Strategy about the market’s skills shortage. Heat source technologies At Ameon we’ve been working with green technologies for over a decade, on large scale public sector The truth is that there are simply not enough heating engineers currently who are experienced in the installation of alternative heat source technologies, such as ground or air source heat pumps, and given that tens of thousands of new or re-skilled engineers will be required if the Government’s plan to install 600,000 heat pumps per year by 2028 is to be achieved, then the drive needs to be supported by the associated training provisions to help it meet its goal. At Ameon we’ve been working with green technologies for over a decade, on large scale public sector and residential developments but I feel that aside from building services infrastructure companies like ourselves and others in our sector, there isn’t currently a large enough skills base and therefore the infrastructure needs to be put in place to be able to train enough people to carry out the installation program. Low carbon technologies This could be more of a factor in the achievement of 2035 target aspirations, than even the potential public reluctance to embrace the technology for cost reasons. Whilst specialists in our sector have teams of qualified heating and ventilation engineers who are hugely experienced in low carbon technologies, it has to be acknowledged that their experience and skill set has taken considerable time and investment to develop; therefore I hope the Government hasn’t underestimated the vital importance of training. This could be more of a factor in the achievement of 2035 target aspirations You can’t simply ask domestic heating engineers, who are used to fitting conventional gas boilers, to switch to installing ground or air source heat pumps overnight. There are significant differences in the science and the technology, together with the requirement by law for engineers to be F-gas registered, proving that they are qualified in the safe handling of fluorinated refrigerant gases (F-gas), which are ozone depleting substances crucial to the heat pump delivery process. Conventional gas boilers Then, there’s the need for engineers to understand how to design low temperature water systems and avoid such things as Legionella bacteria creeping into the system. There is much more to learn for someone used to installing boilers that heat water to a temperature to pasteurize it, because the public health element is a key factor too. So there needs to be significant retraining and, of course, the time to create the infrastructure to deliver the training. The other related issues, such as where training would be delivered and who funds it can be more easily addressed. After all, the Chancellor has protected UK businesses at the drop of a hat in the midst of a pandemic, and the country has, in short time, created a hugely efficient mass-vaccination program; proving that anything is possible. Reducing carbon emissions Steve Baker, has warned of public anger if all implications of the Government’s plans are not explained Currently discussions in Whitehall include such ideas as homeowners being required to install ‘green’ heating before they can sell their property, or levying a surcharge on gas boilers to subsidize production of heat pumps: although no firm decision has yet been taken. It is reported that former Conservative minister, Steve Baker, has warned of public anger if all implications of the Government’s plans are not explained fully to homeowners, which is why I and others will add our voices to the many questions that really need to be answered. That doesn’t mean we in industry are not fully supportive of the Government’s aspirations. The public too appears to be broadly behind this move to reduce carbon emissions, particularly as gas boilers account for a percentage of CO2 produced annually; therefore it is an important area to focus upon if ‘net zero’ carbon emissions by 2050 are to be achieved. Newly trained engineers Roughly 85% of UK homes currently rely on gas for heating, which is around 25 million homes, so the scale of the change required is immense. Even if the UK had the qualified engineers to start from day one, which it doesn’t, the targets are ambitious to say the least. It is my view that investment in training has to be at the heart of the Government’s planning. That could be delivered on the job, in the classroom, or, as has become the norm during lockdown, via online platforms such as Teams, Zoom or Skype. So if the will is there and the resources are in place to fund training, the method is the easier part of the process. What’s less certain is whether the army of re-skilled and newly trained engineers can be deployed quickly enough to achieve the target set. The clock is ticking...

Reducing Your HVAC Carbon Footprint: How The Sector Can Become More Sustainable In The Journey To Net Zero
Reducing Your HVAC Carbon Footprint: How The Sector Can Become More Sustainable In The Journey To Net Zero

With ongoing efforts from governments across the globe to reduce carbon emissions and with an ever greater focus on sustainability, it is vital that the HVAC sector does its part in becoming more environmentally conscious. And, while there have been steps to become more sustainable, there is a huge amount that still needs to be done to make sure that many of the targets that have been set are attainable. In buildings, both large and small, industrial heating accounts for roughly two thirds of industrial energy demand and around a fifth of global energy consumption. Figures like this show the need to have efficient and environmentally-friendly HVAC equipment in place to make the crucial steps towards reducing the contributions these systems make to our carbon footprint. High energy consumption in construction sector A 2019 report by The International Environment Agency (IEA) showed that the buildings and construction sectors combined were responsible for over 30% of global energy consumption and nearly 40% of carbon emissions. This is indicative of the steps the sector needs to take to play its role in a more eco-friendly society, some of which are already underway. However, much more needs to be done if the UK is to reach its goal of reaching net zero carbon emissions by 2050. As we envisage what a post-COVID world might look like, businesses and governments are continuing to put sustainability and lower carbon emissions at the forefront of their planning and the HVAC sector is certainly no exception. But with change in the sector a daunting prospect, decision-makers often don’t know where to start. Smart Technology use in HVAC systems Smart HVAC uses sensors that integrate with a building’s automation system With the constant growth and greater deployment of smart technologies within the HVAC sector, this is certainly a way that systems can become more efficient. Smart HVAC uses sensors that integrate with a building’s automation system. These sensors then collect information about conditions throughout the building. Heat waves are now a far more common occurrence in the United Kingdom. The Met Office estimates they are up to 30 times more likely and will be a bi-annual occurrence by 2050. It is important that any uptake in HVAC usage doesn’t lead to a drastic increase in emission generation. This is one of the areas where smart systems will become crucial. Many scientists have been unequivocal in their sentiment that heat waves are a cause of greater emissions and expect temperature records in the UK and Europe to be broken more regularly, so sites will need to be equipped to handle these conditions. Regulating temperature with hand-held devices With wireless systems now much more commonplace, temperatures can be controlled easily from hand-held devices. With these new technologies, those managing the systems can also benefit from remote monitoring and maintenance, reducing the need to travel to the site for yet another environmental incentive. To accompany the smart systems, equipment including smart thermostats can be installed to maximize HVAC efficiency. Other smart systems available to businesses include smart furnaces and air conditioning units that are far easier to operate than their traditional counterparts. Reducing unnecessary ventilation While global temperatures continue to rise, air conditioning usage has increased and has contributed to greater levels of energy usage. A huge amount of needless emissions are generated by unnecessary ventilation, contributing heavily to heat loss and overall energy wastage. Recirculation of air is a traditionally lower energy cost method of retaining heat and keeping emissions low, however, we must be mindful of the risks associated with recirculating air. The risk of circulating diseases is negated somewhat with heat recovery ventilation, which both removes the risk of disease spreading and improves energy consumption. Efficiency performance of new AC units Air conditioning units in particular contribute significantly to a building’s energy consumption Air conditioning units in particular contribute significantly to a building’s energy consumption, equating to 10% of the UK’s electricity consumption and as such it is important that we bear in mind ways to counteract the emissions this creates. Global energy demand for air conditioning units is expected to triple by 2050, as temperatures continue to rise year on year. The efficiency performance of new air conditioning units will be the key, when it comes to ensuring that escalating demand does not equate to greater emissions. Another issue for suppliers and manufacturers to address is differing rates of consumption for AC units in different countries, with units sold in Japan and the EU typically more efficient than those found in China and the US. Modularization Modular HVACs have also become increasingly popular in recent years. Modular HVACs are responsible for heating, cooling and distributing air through an entire building, with their increase in popularity largely down to their greater levels of energy efficiency, cost effectiveness, flexibility and substantial ease of installation and maintenance. Modular HVACs can be tailored specifically for workspaces and they often allow work to be done on the systems without disturbing the workforce, achieved primarily through rooftop placement. Commercial workspaces are larger and often require differing needs to residential properties and can cater to a wide range of the specific requirements of work and commercial spaces. As we strive for lower carbon emissions, it seems that this trend will continue and will become a key area in reducing emissions that HVACs have traditionally generated. System maintenance and training To meet government and industry requirements, many new buildings will require HVAC systems that can be maintained simply in order to perform in a more energy efficient way. Many companies are looking at ways to become climate neutral and significantly reduce their footprint Many companies are looking at ways to become climate neutral and significantly reduce their footprint. Companies are following the likes of German-based company, Wilo Group, who have announced they are committing to sustainable manufacturing by developing a new carbon neutral plant and HQ in the next few years. Lowering carbon footprint As we continue to move towards an ever more environmentally conscious society, it will be of paramount importance for companies, governments and the public to think about ways in which we can lower carbon emissions. Smart technologies will certainly be at the forefront of this, negating many needless journeys and making it easier for industries to adjust settings and tackle issues remotely. Greater levels of training will help equip us with the tools to make sure we are best placed to reduce emissions and be more sustainable as a result. While the steps outlined above do show some progress and measures we can take, there is far more that we can do as a sector to significantly reduce HVAC’s carbon footprint and once we have moved beyond the impact of the COVID-19 pandemic, this will surely be at the front of industry leader minds.

Why Should Schools And Universities Invest In Indoor Air Quality?
Why Should Schools And Universities Invest In Indoor Air Quality?

The education field was faced with multiple challenges this past year. Not only did the COVID-19 pandemic bring the necessity of online learning, but it has also brought up necessary changes to physical schools and universities, when reopening time arrives. The health and safety of students, staff, and faculty has become a priority for directors of school operations, who have been working to properly adapt school facilities to this new reality we are facing. Ensuring health and safety of students Besides safety measures like the addition of hand sanitizers, reinforcing the use of masks and social distancing, these professionals were faced with an even bigger and more important issue: ventilation and airflow indoors. School facilities have many unique features that increase the concerns regarding indoor air quality. Occupants are usually very close together, considering that school buildings have four times as many occupants as office buildings for the same amount of floor space (EPA). Variety of pollutant sources According to the WHO, the virus can also spread in poorly ventilated and/or crowded indoor settings Other issues include tight budgets, the presence of a variety of pollutant sources (including specialty classrooms, like art, gyms, and labs), concentrated diesel exhaust exposure due to school buses in the property, and a large amount of heating and ventilation systems that may cause an added strain on maintenance staff. On top of that, schools usually have to worry about child safety issues, concerned parents, and wellbeing of faculty and staff. According to the World Health Organization (WHO), the virus can also spread in poorly ventilated and/or crowded indoor settings, where people tend to spend longer periods of time and aerosols particles tend to be suspended in the air, which leads to the importance of indoor air quality in classrooms. Importance of natural ventilation and HVAC systems Natural ventilation and HVAC systems are the basic methods to bring clean air indoors, however, schools that rely only on these methods of ventilation need to be aware of their potential limitations. HVAC systems, for example, should have regular maintenance checks and filter changes, in cases where the system is less sophisticated, schools need to add new forms of air purification to effectively mitigate airborne pathogens. Studies showing quality of air in US schools Studies have shown that low-standards HVAC ventilation systems may contribute to airborne diseases transmission due to low air exchanges rates, poor maintenance and lack of high-efficiency filters. For this reason, portable air cleaners are becoming more and more popular to create a healthy learning environment. EnviroKlenz, an indoor air quality company, conducted real-life setting studies to show the quality of the air in schools in different areas of the United States. The study measured the amount of particulate matter in classrooms, with and without the use of additional portable filtration systems, which allowed for comparison and analysis of the benefits a portable air cleaner can provide. National EPA standards for indoor particulate matter The study also compared the current data to the national EPA standards for indoor particulate matter (PM), in order to evaluate the performance of the EnviroKlenz Air System Plus. The IAQ meters focused on PM1, which is about 1 micrometer in size (70 times smaller than the diameter of human hair!). The systems ran in operational educational environments, with daily schedules being carried out as usual and results can be seen below. School directors of operations also must pay attention to the different technologies available in portable air cleaners. With the growth of the industry, new emerging technologies have come up, and there’s still lack of third-party testing to prove their efficacy. Other technologies, like carbon filters, do not work against airborne pathogens and may release harmful byproducts back into the environment. EnviroKlenz Air System Plus EnviroKlenz Air System Plus, which utilizes a patented earth mineral technology to capture pathogens, is at 99.9% efficiency The EnviroKlenz Air System Plus, which utilizes a patented earth mineral technology to capture virus, bacteria and other harmful pathogens, is at 99.9% efficiency and is complemented by a medical-grade HEPA filter and UV-C lights, was also tested against a carbon-based air cleaner in a classroom. As shown below, the carbon system struggled to keep consistency, with peaks and valleys throughout the day. Meanwhile, when the EnviroKlenz Air System Plus was turned on, the PM1 levels were steadily low for over 4 consecutive days. Deploying portable air cleaners in classrooms Adding a portable air cleaner to classrooms and common areas will increase air exchange rate and mitigation efforts, but the long-term benefits go beyond the pandemic. Studies have shown that good indoor air and ventilation rates are directly linked with students’ academic achievements and can increase performance. High CO2 levels in a school environment are also associated with lower average annual attendance and worse individual test performance. Other long-term benefits include reducing symptoms of those who suffer from respiratory diseases and creating a favorable environment not only for students, but also for teachers and staff; while bringing a sense of comfort and well-being to parents and the community. Combined benefits of air filtration, ventilation, and purification “When we’re operating more normally, maybe we’ll be able to cut down on some of the traditional flu-peaks that schools have, or cold peaks, that kids just bring into school, by managing the airborne virus and bacteria quality,” said Peter Twadell, Head of School at Birches School in the US, and an EnviroKlenz Customer. School officials need to consider the combined benefits offered by filtration, ventilation, and purification methods to create the healthiest environment possible. Thinking in a pandemic-conscious mindset, air quality has gained the recognition it deserves in creating a proper and healthy learning environment.

Latest Nortek Global HVAC news

Madison Industries Agrees to Acquire Nortek Air to Bolster Indoor Air Quality Offering
Madison Industries Agrees to Acquire Nortek Air to Bolster Indoor Air Quality Offering

Madison Industries, one of the world’s largest privately held companies, announced an agreement to acquire Nortek Air, a pioneer in providing critical air management, thermal and HVAC solutions. The deal adds strong Nortek brands such as Broan, NuTone, Reznor, StatePoint, Zephyr, Huntair and many others to Madison’s robust portfolio of indoor air quality solutions. “The global pandemic has put a spotlight on the importance of indoor air quality,” said Madison founder Larry Gies. “The Nortek Air businesses perfectly complement our portfolio of companies that provide solutions to improve the quality of indoor air. Our mission is to make the world safer, healthier and more productive and the addition of Nortek Air with its 6,000 passionate employees allows us to deliver even more of that mission. The Madison team is committed to improving indoor air quality and delivering solutions that provide healthy air for its customers.” air hygiene solutions Nortek Air, currently a subsidiary of Melrose Industries PLC, represents a range of world class products spanning custom and commercial air solutions for high-performance environments, residential and commercial HVAC and fresh air ventilation systems for homes. Its extensive family of brands represents a combined total of more than 390 years of experience providing solutions for a variety of markets including healthcare, education, data center, pharmaceutical, industrial, residential, office and clean room. Its technology not only delivers improved air quality for indoor spaces, but also increases energy efficiency, reduces operating costs, maximizes performance, lowers noise pollution and ensures system reliability. The addition of Nortek Air positions Madison Industries to better serve its customers by providing a full suite of air hygiene solutions to improve indoor air quality for the health and longevity of building occupants.The acquisition is slated to close this summer.

HVAC Industry Manufacturers To Introduce Six Latest Products For The Heat Pump Market
HVAC Industry Manufacturers To Introduce Six Latest Products For The Heat Pump Market

Manufacturers continue to make improvements in heat-pump technology, including higher efficiencies, contractor-friendly designs, and innovative extras like two-stage compressors that allow them to run at lower speeds and cut down energy use and homeowners’ bills. Below is a sampling of six of the latest products to hit the heat pump market. Nortek Global HVAC introduced the W-Series of air conditioning and heat pump equipment for residential and light commercial applications, completing its redesign of Gibson®, NuTone®, and Frigidaire® branded 1.5- to 5-ton, single-phase air conditioning units and heat pumps. The redesign offers contractors a ‘good-better-best’ strategy (the premium F-Series, the mid-range E-Series, and the economically-priced W-Series) to accommodate varying consumer price ranges. Coil-Protecting wire guard The W-Series heat pump is available in 14- and 16-SEER models. Standard features include Copeland scroll compressors and a liquid line filter-drier for field installation in an accessible position to facilitate easy periodic change-outs. It also has a coil-protecting wire guard that adds cabinet structural integrity and holds a plastic mesh in place to safeguard against hail and accidental contact damage, plus an anti-corrosive polymer drain pan with more drainage holes to eliminate potential standing water. On the unit’s exterior cabinet, above the refrigerant access port, is a weather-proof QR code called ‘Charge Me’ that can be scanned to access Nortek’s charge assist tool. “The new W-series of heat pumps recently introduced by Gibson, Frigidaire, and NuTone features a high-tech way to charge,” said Dave Garvin, product manager, Nortek Global HVAC. Variable Speed Heat Pump Rheem’s next generation Prestige® heat pump harnesses the power of the new EcoNet Smart Thermostat “The proprietary website helps account for subcooling, fixed orifices, thermostatic expansion valves, ambient temperature at time of charging, lineset length, and other variables that can trip up contractors when charging any heat pump brand.” The Rheem® Prestige® Series EcoNet®-Enabled Variable Speed Heat Pump features a contractor-friendly design, which means expanded valve space and triple service access, for fast and easy install and repairs. Corner-service access allows optimal access to internal components, while individual louver panels speed coil cleaning and cabinet reassembly. Plus, Rheem’s next generation Prestige® heat pump harnesses the power of the new EcoNet Smart Thermostat, which provides control, monitoring, and one-touch alert capability. Proper installation and reduced time “Rheem’s Prestige Heat Pump powered by our EcoNet Smart Thermostat keeps contractors in control,” said Ryan Teschner, product manager for Rheem Mfg. “From real-time alerts and system notifications to a charge mode capability, which allows for proper installation and reduced time on the job, Rheem’s heat pump increases job site efficiencies and reduces labor costs for contractors.” The hybrid electric Voltex® from A. O. Smith has an energy factor (efficiency based on the amount of hot water produced per unit of fuel consumed over a typical day) of 2.3, and is Energy Star® qualified. “Heat pump water heaters use electricity to pull heat from the surrounding air rather than generating their own heat,” said Brandon Stepanek, national field marketing manager at A. O. Smith. Reducing greenhouse gas emissions Carrier’s Hybrid Heat systems automatically switch between electric and gas heating “This means that they can be a logical choice for dedicated green home builders interested in enhancing energy efficiency. Because a heat pump water heater uses energy efficiently, it can save customers up to 10 percent on energy bills, which adds up to thousands of dollars over the life of the water heater,” he continued. “The significant reduction in electricity use also has a direct effect on reducing greenhouse gas emissions.” Carrier’s Performance™ Series heat pumps offer a range of efficiencies that start at 14 SEER and reach 17.5 SEER and up to 9.5 HSPF. Combining a gas furnace, an electric heat pump, and a compatible thermostat, Carrier’s Hybrid Heat systems automatically switch between electric and gas heating to optimize the efficiency of each fuel source, helping defend homeowners against utility cost fluctuations. They have Energy Star designation. Carrier indoor furnace “Our microtube coil technology saves space and provides lasting comfort with its corrosion-resistant construction,” the company stated. “In addition, some models include innovative extras, like a two-speed compressor for added benefits like higher efficiency and even, consistent comfort. When installed with a custom-matched Carrier indoor furnace or fan coil and a Côr® Wi-Fi® thermostat, our two-stage heat pumps can operate on low stage up to 80 percent of the time to keep airflow and temperatures even and consistent while adding humidity control during cooling operation.” Heating operation is rated down to minus 5˚F outdoor temperature Fujitsu General America Inc. recently debuted the RGLX Series, three medium-static pressure ducted indoor units for the single-zone Halcyon mini split line. They have sufficient static pressure to heat or cool a whole house. Heating operation is rated down to minus 5˚F outdoor temperature. The 12,000-, 18,000-, and 24,000-Btuh models are Energy Star qualified. V-Shaped heat exchanger Units are available in seven sizes ranging from 12,000 to 48,000 Btuh, with efficiency ratings up to 21.3 SEER. The evaporators are slim enough to fit most ceiling spaces, making them ideal for hidden installations, while the condensing units can be installed below a window or in a narrow space. The new models can be installed in applications that require static pressure up to 0.80 inches of water column and offer maximum piping lengths of up to 246 feet. A built-in drain pump with 33.5 feet of vertical lift comes standard. “The combination of the V-shaped heat exchanger, air stabilizer, and the energy-efficient DC fan motor results in high efficiency and quiet operation,” Fujitsu wrote in the product specs. Customized indoor comfort The Goodman GSZC18 Heat Pump features the next-generation Copeland Scroll™ two-stage compressor coupled with Goodman’s ComfortBridge® communicating technology to deliver up to 19 SEER and 10 HSPF performance. ComfortBridge ‘off-the-wall’ technology gives contractors more installation options and intelligent controls. It works with any thermostat, including single-stage ones. ComfortBridge constantly gathers data, making automatic adjustments for peak performance ComfortBridge constantly gathers data, making automatic adjustments for peak performance, using the minimum energy needed for consistent, customized indoor comfort. A companion CoolCloud™ app connects technicians wirelessly via Bluetooth to ComfortBridge. Advanced ComfortAlert™ Diagnostics constantly monitor the system, reducing failures and pinpointing trouble spots. “Our 18-SEER heat pumps provide high-efficiency, energy-saving indoor comfort with the ease of installation as compared to less sophisticated products,” said Cory Gottfredson, senior product manager, Outdoor Split Systems for Goodman. Compressor crankcase heater “We have incorporated ComfortBridge technology to optimize installation while allowing homeowners to use any thermostat. This truly enhances both operation and installation, freeing contractors from hassles and leaving money in the hands of homeowners where it belongs.” The scroll compressor inside the GSZC18 is designed with fewer moving parts, and the high-efficiency, two-speed electronically commutated condenser fan motor with advanced fan design provides quiet airflow. Other features include SmartShift® technology with short-cycle protection, a bi-flow liquid-line filter-drier, suction line accumulator, high- and low-pressure switches, coil and ambient temperature sensors, a transformer, compressor crankcase heater, high-capacity muffler, and a color-coded terminal strip for non-communicating set-up.

Nortek Adds CDU1200 Coolant Distribution Unit To Its ServerCool Data Center Liquid Cooling Product Line
Nortek Adds CDU1200 Coolant Distribution Unit To Its ServerCool Data Center Liquid Cooling Product Line

Nortek™ Air Solutions introduces the CDU1200, a 1,200-kW coolant distribution unit (CDU) that’s the single most powerful, compact CDU on the planet, and the newest addition to its ServerCool™ data center liquid cooling product line. The CDU1200’s small 58 (d) x 35 (w)-inch (1,475 x 900-mm) footprint supplies an industry-first 1.2-MW of cooling capacity in a density of 14.6-ft2 (1.3-m2) that helps attain optimum power usage effectiveness (PUE). The CDU1200 is a perfect new construction or retrofit liquid cooling solution for high performance computing (HPC) and enterprise data centers, as well co-location, corporate network edge, government, research and other data center formats. Superior Pumping Power In an age where liquid cooling is required to support growing chip power densities, the CDU1200’s kW/ft2 capacity is unrivaled when directly compared to competitor products. The CDU1200’s compatibility with existing ServerCool CDU’s, such as the CD6 300-kW floor mount and the CD5 50-kW rack-mount, enables modular growth of existing systems. The CDU1200’s superior pumping power also allows it to be placed outside of the white space. The CDU1200 offers two redundant 15-hp stainless steel pumps with many energy-efficient features The CDU1200’s highly-efficient heat exchanger technology thermally transfers primary loop cooling to the secondary loop’s liquid cooling circuit for distribution to IT rack cold plates. The CDU1200 offers two redundant 15-hp stainless steel pumps with many energy-efficient features including electronically-commutated (EC) motors and variable frequency inverters that efficiently modulate optimum performance flow rates for the system’s 320-gpm (1,211-L/m) capacity. Liquid Cooling Control Experience System water purity is optimized with a standard 50-micron washable ultra filter/strainer and an optional ultraviolet (UV) light biological contaminant sterilization system. The CDU1200 has an onboard programmable logic controller (PLC)-based microprocessor using custom-written, proprietary software based on ServerCool’s decades of liquid cooling control experience. The unit’s control infrastructure features compatibility and plug-and-play connections with Modbus The system’s full instrumentation of triple-redundant pressure transducers and temperature sensors offer unprecedented pinpoint control and monitoring of vital statistics, such as primary and secondary loop discharge/return temperatures, data hall temperature and humidity, pump PSI and many other critical parameters. Operation parameters are accessed from the CDU1200’s user-friendly, seven-inch (17-cm) color LED touchscreen HMI or a remote monitor. The unit’s control infrastructure features compatibility and plug-and-play connections with Modbus, BACnet™ and other building automation system (BAS) protocols. Computer-Automated Testing System The CDU1200 has a narrow Delta-T temperature which helps facilitate eligibility for the Green500 supercomputers list. It’s rated nominally with a 90°F (32°C) primary and a 7.2°F (4°C) approach Delta-T and exceeds 2.5-MW capacity with an approach of 14.4°F (8°C). Nortek’s commitment to the CDU1200’s quality control and short lead times is illustrated by a newly-built state-of-the-art, dedicated production line established at Nortek Global HVAC’s world-class 350,000-square-foot (32,516-m2) Dyersburg, Tennessee., manufacturing facility. The Demand Flow Technology-certified plant uses quality control and reliability processes, such as multiple checkpoints each with the unit’s CAD drawings on a computer monitor. A 100-percent computer-automated testing system prevents human error. Dripless Smart Connector Accessories The CDU1200 design also includes: Requires less life space than a CRAC when converting a data center to higher cooling and higher density liquid cooling; Robotically welded, corrosion-resistant ASIS 316 stainless steel is used instead of some competitors’ plastic piping that potentially melts or leaks easily under higher pressures. Piping infrastructure is subjected to a stringent series of factory pressure and hydraulic quality control testing; Maintenance is minimal and requires only periodic filter/strainer checks; Modulating actuator valve can control dew point and prevent condensation; Compatible with all brands of chillers, evaporative coolers, cooling towers and other chilled water central plant formats; User-definable LED alarms for leak detection/prevention and performance criteria; Fixed flow meters on primary and secondary circuits; Two-year standard warranty–one of the industry’s longest; Optional manifolds and dripless smart connector accessories fit all cold plate piping configurations. ServerCool products are ISO-9001:2015-certified and backed by Nortek’s proven 20 years of mission critical experience, design and customer support.

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